What is ferrosilico manganese?
Ferrosilicomanganese is a type of ferroalloy that contains 60-68% manganese, 14-21% silicon and 2.5% carbon. This material is produced by melting slag from ferromanganese with high carbon or manganese ore along with coke and quartz flux. This ferroalloy can be used as a substitute for ferrosilicon and ferromanganese and in line with deoxygenation during steel production. The effect of adding silico-manganese to steel in the amount added and its combined effect with other elements in the melt. Ferrosilico manganese with silicon percentage above 30 is used in the production of stainless steel. Oxidation with ferrosilico-manganese leads to cleaner steel, because liquid manganese silicate coagulates and separates more easily from the melt. The use of ferrosilico-manganese adds less phosphorus, carbon and nitrogen to steel than the combination of ferrosilicon and ferromanganese. Also, the calculations performed by fluid dynamics show that Si intake through Si-Mn is more than its intake through Fe-Si.
Ferrosilico manganese applications
Due to its special compounds, ferro-silico-manganese has many applications in various industries. Today, this element is widely produced in the steel industry, which can be seen below.
Reducing carbon solubility in steels and other manganese alloys
Deoxygenation and alloying in steel
Reduction of steel impurities such as sulfur, phosphorus and nitrogen
Increased hardness in steel
Ferro-silico-manganese can be introduced as an alternative to ferro-silica and ferro-manganese if you add different materials to steel. Both silicon and manganese, depending on the amount added and combined with other alloy elements, can play a very important role on the final properties of the produced steel. Manganese and silicon are also used as elements to reduce oxidation in steel, eliminate sulfur, and the presence of such factors It has made it one of the most important alloys in steel making. Silicon can be considered as a primary material that causes oxidation to disappear.
Manganese is also a milder oxidizer than silicon, but will increase effectiveness due to its presence of manganese silicates and stable aluminates. On the other hand, it can also be used as one of the factors that make sulfur. The use of manganese as one of the main steel alloys is still very popular. The main importance of this material lies in the fact that it can have a corrective effect on the iron-carbon system and therefore increase the strength of steel and its hardness.
Properties of ferrosilico manganese
Among the most important properties of ferro-silico-manganese, the following can be mentioned:
This material will not dissolve in water, oil or alcohol.
Ferrosilico manganese is available as metallic stones with silver-gray color and has no smell.
Its use is economical due to the presence of silicon and manganese, and now it is the second most used ferroalloy in the world.
The density of this material is 6.1 grams per cubic centimeter and it has a melting temperature in the range of 1060 to 1350. The reason for this change in its melting temperature range is the presence of different compounds.
Ferrosilico manganese will be classified among non-hazardous and non-flammable substances. The flash point of this substance is above 93 degrees Celsius.
The use of this material will make steel with improved properties and reduce the impurity of steel to a great extent.
This material can be produced in three different grades and mainly exists in low carbon and high carbon.
Ferrosilico manganese has good corrosion resistance.
Its use can lead to a decrease in the required temperature as well as an increase in the capability at lower temperatures.
This ferroalloy is chemically stable under normal conditions.
Its contact with moisture, acids or alkaline bases should be avoided; Because it will cause the formation of highly flammable gases such as hydrogen and toxic gases such as arsenic and phosphine.
Element | Manganese (Mn) | silica (Si) | Carbon (C) | phosphorus (P) | sulfur (S) |
---|---|---|---|---|---|
Percent | 60-65 | 14-16 | Max 2.5 | 0.3 | 0.03 |
Percent | 65-70 | 15-20 | Max 2.0 | 0.3 | 0.03 |